Standard conveying control

Vacuum conveying control for bulk materials

Multi-receiver conveying control system

Vacuum conveying control systems from Coperion K-Tron provide a fully integrated, pre-engineered solution for managing pneumatic conveying and vacuum sequencing across food processing environments. Designed for efficiency, consistency, and easy integration, these controls support both simple single-receiver applications and complex multi-receiver networks.

Benefits:

  • Pre-engineered, pre-programmed designs for quick installation
  • Common interface between pneumatic components and feeders
  • Plug-and-play connectivity to reduce installation time and cost
  • Accurate, repeatable material transfer
  • Compatible with most plant automation architectures
  • Supports EtherNet/IP, PROFIBUS, PROFINET and more
Vacuum conveying control system standard controllers

This system is compatible with plastics, chemicals, and mineral processing applications. For more details, please visit the standard conveying control page on Coperion performance material website.

Coperion’s standard conveying controls provide a fully integrated environment for managing vacuum sequencing and material loading systems. Built on proven, pre-engineered designs, these controls simplify operation, improve system reliability, and ensure efficient performance for both compact single-receiver setups and complex multi-receiver networks.

Designed for flexibility and easy operation

Each system is built to minimize wiring, reduce installation cost, and provide fast commissioning. The LSR controller offers an all-in-one solution for single receivers, while the Series 4 MPC and Series 4 PLC central controllers allow operators to manage multiple receivers, control blower packages, and configure system parameters from one location. Quick-connect cabling, intuitive keypad interfaces, and pre-programmed logic make setup straightforward for new installations or retrofits.

Reliable performance for a wide range of conveying applications

The standard conveying controls portfolio supports systems ranging from basic refill operations to multi-blower, multi-receiver layouts. Features such as fill-by-time or fill-to-level operation, pulse-cleaning routines, programmable receiver modes, and integrated communication with SmartConnex feeder controls ensure stable, repeatable conveying performance.

With support for modern communication protocols and seamless integration to the K-Vision line controller, these controls offer strong connectivity, diagnostics, and scalability for advanced plant environments.

Control system components

  • LSR controller: Compact, economical control with nine operating modes, LED indicators, and flexible fill configurations for single receivers.
  • Series 4 MPC controller: Microprocessor-based central control for up to 24 receivers on one blower, featuring quick-connect installation and SmartConnex integration.
  • Series 4 PLC controller: Advanced central control for up to 32 receivers and 4 blowers, offering expanded capacity, pre-programmed logic, and multi-language support.
Coperion K-Tron conveying control module

LSR controller (Loader single receiver)

The LSR Controller provides reliable control of Coperion K-Tron vacuum conveyors for a wide range of bulk materials. It supports fill-by-time or fill-to-level applications and works with gravity or powered discharge.

Features:

  • Pre-wired 24 VDC sensors/actuators
  • Auto-switching 115/230 VAC power
  • Durable polycarbonate enclosure
  • Nine operating modes
  • Compatible with KCM for feeder refill
  • LED status indicators and simple front-panel controls
  • NEC Class II & ATEX options
Series 4 MPC vacuum conveying control

Series 4 MPC controller

The Series 4 MPC offers reliable microprocessor-based control for P-Series and 2400 Series receivers. Its low-voltage, quick-connect system allows fast installation without special tools.

  • Touch-sensitive keypad
  • Centralized setup and operation
  • Integrates with SmartConnex feeder controls
  • Communicates with K-Vision
  • Ships pre-programmed for quick startup
LSR controller for vacuum conveying systems

Series 4 PLC controller

The Series 4 PLC manages complex conveying systems with up to 32 receivers and 4 blowers. It offers powerful automation while keeping the same intuitive interface and SmartConnex integration.

  • Centralized keypad control
  • System-wide monitoring and configuration
  • SmartConnex feeder integration
  • K-Vision communication
  • Fully pre-programmed logic

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