Candy applications

Flat lollipop machine technologies

Coperion offers fully integrated, flat lollipop production systems designed to deliver precise dosing, fast changeovers, and hygienic processing. Our advanced technology supports consistent quality and efficiency for flat lollipops used in food, health, and pharmaceutical industries.

Advanced processing solutions for flat lollipop machine production

Flat lollipops, including varieties such as solid, striped, single-color, multi-color, and filled designs, are produced efficiently using advanced depositing technology, the industry-standard method for high-quality flat lollipops.

Coperion’s advanced equipment ensures precise control over lollipop size, shape, color, and flavor, supporting both traditional and innovative recipes.

From classic single-color lollipops to multi-layered or filled designs, our integrated lines provide consistent quality and smooth scalability from lab trials to full production. For enhanced product appeal, lollipops can incorporate inclusions such as toffee, chewy centers, or other confectionery elements, and feature vibrant color and flavor combinations.

Innovative flat lollipop product ideas

Are you ready to bring to market a new generation of flat lollipops? Embossed, filled, shaped, with or without inclusions, in single tones or up to four vibrant colors, these playful treats can even take the form of characters or brand symbols. Designed to delight both taste buds and social feeds, they’re as eye-catching as they are delicious. And with our global Test Center teams ready to support, every concept can be brought smoothly to market.

Embossed

Character designs

Shaped

Character designs

Striped

Four colors

Filled

Hard center

Shaped

Profiles

Striped

Three colors

Filled

Soft center with inclusions

Solid

Single color

Striped

Two colors

Shaped

3D

Solid

with inclusions

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The technology brands behind our flat lollipop solutions

How flat lollipop production works

Advanced processing solutions for flat lollipop machines

Flat lollipop machine technologies
Multi ingredient handling systems
(MIH systems)

Ingredient handling

Shick Esteve Bag dump stations provide a safe, dust-free way to manually add dry ingredients. 

Liquid ingredients, such as glucose, are temporarily stored in our Shick Esteve Tank systems, or Tote systems, and then delivered through pumps.

Autofeed weighing & mixing system 

Weighing & mixing

The main mixing process takes place in the Baker Perkins Autofeed. Batches of dry and liquid ingredients are automatically, accurately weighed and mixed to form a slurry then held in a reservoir tank to provide a continuous feed to the cooker. Full batch reporting is available.

Flat lollipop machine technologies
Microfilm cooker

Cooking

The cooking stage transforms the slurry into a precise sugar syrup with the final moisture content and temperature for flat lollipop production. This step ensures consistency and quality across both standard and sugar-free recipes.

For automated high output lines and specialty recipes, the Baker Perkins Microfilm™ cooker offers vacuum thin-film technology for rapid, gentle cooking of heat-sensitive ingredients and syrups with inclusions.

All systems are designed for hygienic operation, consistent quality, and seamless integration with downstream wrapping equipment.

Flat lollipop machine technologies
Color / flavor addition (CFA) system

Additions system

Colors, flavors, acid and additions such as vitamin C are mixed into the syrup stream as it is transferred to the depositor in heated pipework. The additions are stored in individual tanks (stirred if necessary) and metered into a static or dynamic inline mixer by high-accuracy peristaltic pumps.

Flat lollipop machine technologies
ServoForm™ lollipop depositor

Depositing

Flat lollipops are formed using by the Baker Perkins ServoForm™ lollipop depositor. The depositor accurately fills metal moulds with sugar syrup mass from the cooker, producing perfectly shaped candies with smooth surfaces and consistent size and weight.

The system can produce solid, striped, layered, or filled flat lollipop designs. The depositor includes an integrated cooling tunnel with mould ejection system and transfer conveyor for hygienic, fully automatic, high-speed production.

See Flat lollipop machine solutions in action

Discover how Coperion can enhance your flat lollipop production

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