Starch-free ServoForm™ depositing systems
Advanced gummy manufacturing systems
for nutrition and pharmaceutical applications
Starch-free depositing systems from small-scale to industrial batches
Baker Perkins‘ ServoForm starchless depositing technology enables the efficient production of functional gummies for nutraceutical, dietary supplement, and pharmaceutical applications. By eliminating traditional starch handling and drying operations, manufacturers benefit from a cleaner production environment, simplified workflows, and greater process control. The technology is particularly suitable for formulations containing vitamins, minerals, botanicals, and other active or functional ingredients, helping to maintain product quality throughout the manufacturing process.
Designed for both product development and commercial-scale manufacturing, ServoForm systems support consistent product quality, efficient changeovers, and scalable production capacity. Manufacturers can produce a wide range of functional gummy formats, including multi-color products, center-filled or 3D shaped gummies, and specialty coatings.
Hygienic production for sensitive formulations
The starchless process eliminates traditional starch handling and drying operations, supporting cleaner manufacturing conditions and simplified production workflows. These GAMP5 conform systems are particularly well suited to formulations containing vitamins, minerals, botanicals, and other active and functional ingredients.
Typical applications:
- Nutrition: starch-free functional gummies & jellies
- Pharmaceuticals: starch-free pharmaceutical gummies
- Vegan gummies
- 3D shaped gummies
- Center-filled gummies
Summary of available systems by capacity
| Available production lines | Max batch /hr | |
|---|---|---|
| ServoForm Mini | 120 kg/hr | Batch production line, flexible gelling agents |
| ServoForm Mini+ | 120 kg/hr | Batch production center-fill option |
| ServoForm Flexi Batch | 120 kg/hr | Batch production mold oiling system, modular |
| ServoForm Flexi Production | 300 kg/hr | Production line, + Batch pre-mix preparation, Continuous cooking and color flavor addition |
| ServoForm Flexi+ Production New | Up to 1,000 kg/hr | Production line, + recipe control for integrated automation weighing, automated mold handling, continuous cooking and color adding flavor addition |
ServoForm integrated production lines
ServoForm Mini & ServoForm Mini+ systems
ServoForm Mini is suited to product development, trials and smaller-scale production up to 120 kg/hr. It gives manufacturers a practical starting point for developing gummy and jelly recipes before moving into larger-scale production. Multiple mold options – including 3D shapes – allow a quick changeover.
ServoForm Mini+ extends the ServoForm Mini capabilities for more demanding applications, including viscous masses and center-filled product concepts, where precise depositing and clean separation are especially important.
ServoForm Flexi systems
Baker Perkins’ ServoForm Flexi (Batch) Production Line gives manufacturers a flexible starch-free production route for gummies and jellies, from specialist batch production to scalable commercial output.
Designed for functional, nutraceutical and confectionery applications, the system combines starch-free depositing, reusable mold technology, flexible setting times and integrated downstream process steps.
The ServoForm Flexi Batch Production Line supports output up to 120 kg/hr, making it ideal for product development, niche launches, and specialty gummy production.
For manufacturers moving into commercial starch-free production, the more automated ServoForm Flexi Production Line offers flexible output up to 300 kg/hr, enabling a more integrated and scalable manufacturing process.
ServoForm Flexi+ systems New
The ServoForm Flexi+ Production Line gummy manufacturing system is Baker Perkins’ fully automated starch-free solution for higher-capacity gummy and jelly production up to 1,000 kg/hr.
Designed for nutraceutical, functional confectionery product, and confectionery applications, it combines fully automates ingredient handling, flexible stable mold handling, stacking, adjustable setting times and integrated downstream process steps to deliver hygienic, scalable and efficient starch-free production.
With easier mold changes, reusable mold technology and a compact footprint, ServoForm Flexi+ helps manufacturers scale beyond smaller batch production while maintaining the flexibility needed for complex formulations, vegan gummies, 3D confectionery and fast-moving product innovation.
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