Scrap dough reclaim solution

Sustainable scrap dough & leftover bread processing

Efficient bread and dough slurry production

The Ecoline series from DIOSNA are mobile, plug-in-ready systems for the sustainable and economical reprocessing of scrap dough and surplus bread. Designed for hygiene, efficiency, and reproducibility, they enable bakeries to convert leftover raw materials into consistent pre-doughs and sourdoughs with enhanced flavour, freshness, and process stability.

Key benefits:

Reprocesses surplus bread and dough sustainably
Produces consistent bread/dough slurry and sourdough (≥ TA 200–350)
Flexible batch sizes (200–1000 kg pre-dough, 375 kg bread mix)
Fast, homogeneous mixing with robust agitator
Hygienic, easy-to-clean stainless-steel design
Precise, reproducible fermentation control
Sustainable reduction of waste with added product value

With compact, hygiene-friendly stainless-steel construction and precise process control, the Ecoline series offers bakeries an economical and forward-looking investment in resource efficiency and product quality.

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Overview
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The Ecoline solutions from DIOSNA offer bakeries and processors a mobile, plug-in-ready system for the sustainable and economical reprocessing of scrap dough and leftover bread. Available in capacities from 200 kg to 1000 kg of pre-dough or up to 375 kg of bread mix, the units adapt to different production volumes and operational needs.

Industrial performance with flexible output

Equipped with a robust knife agitator, the Ecoline ensures fast, homogeneous mixing of leftover bread or dough into a uniform slurry. This bread or dough slurry serves as an ideal base for controlled fermentation, linking scrap recovery with sourdough or pre-dough production. Flexible fermentation times, stirring intervals, and process parameters enable consistent flavour, texture, and dough quality.

Hygienic and operator-friendly design

The single-walled stainless-steel fermenter combines durability with easy cleaning. Integrated pumps and pre-installed dosing hoses simplify handling and transfer. On the 200 kg Ecoline, the stainless-steel lid doubles as a practical work surface for optimized workflow.

Precision control and automation

All models feature PLC control for precise process management, with touch-panel operation (300–1000 kg) or push-button control (200 kg). Freely programmable parameters ensure reproducible results batch after batch. For optimal fermentation, DIOSNA recommends DIOStart starter cultures and expert technological coaching.