TruClean™ 590 heavy duty rotary moulder

Heavy-duty biscuit rotary moulder for pet treat,
energy bars & large dough products

High-output rotary moulder for heavy dough

The Baker Perkins TruClean™ 590 heavy duty rotary moulder is engineered for the high-demand forming of large or thick products such as pet bones, energy bars, and other developed or abrasive doughs. This includes large, thick developed doughs with abrasive ingredients such as bone meal.

Built with robust components and reinforced roll coatings, the machine’s continuous welded frame ensures easy cleaning, durability, and reliable high-speed performance.

Benefits:

Stiff and abrasive dough typically used in pet bones and treats
Large format products energy and protein bars
High output applications requiring precise weight control with heavy dough
Operations prioritizing hygiene, fast changeovers, and low maintenance

Ideal for:

Energy and protein bars
Stiff or thick cookie doughs
Pet bones and treats

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Application examples

The Baker Perkins TruClean™ 590 heavy duty rotary moulder is engineered for challenging applications like pet bone and treat production. Built with reinforced components and independent servo drives, it handles difficult, abrasive doughs while maintaining high output and hygiene. It is ideal for full-scale production lines requiring robust performance, recipe precision, and easy maintenance.

Built for demanding doughs

590’s heavy-duty construction, large die rolls, and abrasion-resistant coatings are specifically designed to process thick, developed doughs with aggressive inclusions, common in pet bone and treat applications.

Reliable and efficient production

Independent servo drives, high-speed operation, and precise recipe control allow optimal settings for maximum reliability and minimal waste. The 590 is designed for high throughput with low operating costs.

Optimized for hygiene and maintenance

Easy access, tool-free guards, removable rolls, and a hygienic TruClean™ design enable fast cleaning and changeovers, supporting efficient, sanitary operation in demanding environments. The extraction apron system includes pressure-adjustable rubber rollers, scraper knife, and a cross conveyor to efficiently remove scrap and aid belt tracking. Heavy-duty knife assembly is fully adjustable horizontally and vertically during operation.

Model	Band width	Die roll diameter	Feed roll diameter	Rubber roll diameter	Moulding roll speed
TruClean™ 590 heavy duty rotary moulder	1000mm (39″), 1200mm (48″), 1500mm (60″) and 1.8m (72″)	3400 mm (13.38″)	3300 mm (13″)	2540 mm (10″)	7–20 RPM

Machine widths: 1000mm (39″), 1200mm (48″), 1500mm (60″)
Construction materials: TruClean sanitation levels 1 or 2
Die roll diameter: 254mm (10″) diameter die roll
Drive system: Single drive with option for second or third drives
Die roll drive: Driven by rubber roll with pressure on die roll with option for VFD driven gear motor
Control type: PLC Controls
Frame: Continuous welded frame
Belt tracking: Pneumatic tracker
Sanitary design: TruClean™ standard construction

Servo-driven motors with independent control of feed and die rolls and manual adjustment options for optimized performance
Quick-change die rolls for fast product format changes
Hygienic design with tool-free guards and easy-clean components
Robust stainless steel frame for durability and compliance
NEMA 4X-rated electrical enclosures for harsh environments
Remote diagnostics and connectivity options for maintenance support