Precise processing for sensitive formulations
Pharmaceutical and cosmetic extruders from Gabler are engineered for precise, consistent, and scalable processing of sensitive formulations. Independent heating zones ensure accurate temperature control, while configurable co-rotating screws allow fine-tuning of the process to meet specific material and product requirements.
Our extruders are available in a full range of models, from laboratory-scale units to complete production machines that enable seamless process upscaling. Depending on the application, the machines can be integrated into a complete line or operated as stand-alone systems.
Ideal applications:
- Pharmaceutical products such as hot-melt extruded (HME) strands, pellets, controlled-release, and taste-masked formulations
- Cosmetic products such as sticks, balms, and other solid formulations
- Personal care products such as gels, creams, and pastes

- Overview
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Gabler’s pharmaceutical and cosmetic extruders deliver reliable, precise, and controlled processing for a variety of formulations. Designed with independent heating zones and configurable co-rotating screws, these systems ensure accurate temperature control and uniform material handling, essential for maintaining product quality and process stability.
Precise processing
Independent heating zones maintain stable thermal conditions for sensitive materials, enabling consistent melt behavior and formulation integrity. The screw configuration can be adapted for different process requirements, supporting applications such as hot-melt extrusion (HME), controlled-release systems, and semi-solid cosmetic formulations.
Flexible and reliable design
Available in laboratory to production size, Gabler’s extruders support smooth process scale-up. Their modular construction allows easy cleaning and maintenance, while integration options enable use as stand-alone systems or within complete processing lines.

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